Lifeboat davit inspection covers the davits, winches, falls and on-load release hooks that put a lifeboat or rescue boat in the water, from weekly crew checks to the annual thorough examination and the five-yearly overhaul and overload test required under SOLAS III/20 and IMO Resolution MSC.402(96). It matters because lifeboat launching systems have injured and killed seafarers during drills and maintenance, often through unexpected hook release or a failure no one spotted. Get it wrong and the cost is a boat that cannot be launched in an emergency, a boat falling during a drill, an expired servicing certificate at survey or a port state control detention.

Life-saving appliances · for masters, chief officers and superintendents

Davits, winches and hooks you can trust on the day: the lifeboat inspection cycle from weekly checks to the five-yearly test

WeeklyCrew visual checks
MonthlyCrew inspection to the manual
AnnualThorough examination and operational test
5-yearlyOverhaul and overload operational test

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Since 1 January 2020, MSC.402(96) has set how lifeboats, rescue boats, fast rescue boats, their launching appliances and on-load or off-load release gear are maintained, examined, tested and repaired, through amendments to SOLAS regulations III/3 and III/20. It splits the work in two: weekly and monthly checks the crew can do under a senior officer, and annual and five-yearly work that only certified personnel of the manufacturer or an authorised service provider may carry out.

This guide is for the officers who run the weekly and monthly routine and the superintendents who book and check the annual and five-yearly service. It covers who does what, the weekly and monthly checks, falls, hooks and fall preventer devices, annual and five-yearly work, records, PSC findings and how to keep it all ready. To put the weekly and monthly checks on the crew’s phones, you can start logging lifeboat inspections free.

Lifeboat davit inspection under MSC.402(96): who does what

The biggest change MSC.402(96) brought was clarity on who is allowed to do each level of work. Gard and DNV summarise it the same way.

IntervalWorkWho may do itRecord
WeeklyInspection and routine maintenance to the maintenance manualShipboard personnel under a senior ship’s officer, or a service providerPMS or LSA log
MonthlyInspection and routine maintenance to the maintenance manualShipboard personnel under a senior ship’s officer, or a service providerPMS or LSA log
AnnualThorough examination and operational testsCertified personnel of the maker or an authorised service providerService provider report
Five-yearlyThorough examination, overhaul, overload operational tests and repairsCertified personnel of the maker or an authorised service providerService provider report; RO involvement as flag requires

Based on Gard’s and Luxembourg’s summaries of MSC.402(96). Service providers are authorised by the flag or its Recognised Organisation for each make and type of equipment; Luxembourg, for example, requires the five-yearly work in the presence of an RO surveyor. A ship operator can do annual work only if it is itself authorised.

Authorised per make and typeA provider authorised for one hook design is not automatically authorised for another.
Personnel certifiedTechnicians are certified by their provider for each make, type and level of work.
Certificates expireLuxembourg requires an expiry date on personnel certificates, no more than three years from issue.
Check before they boardAsk for the provider’s authorisation and the technician’s certificate for your equipment.

Weekly and monthly lifeboat checks by the crew

The crew routine follows the maker’s maintenance manual and the ship’s on-board maintenance instructions under SOLAS III/36. Typical items, each with a checkpoint type so the record shows what was actually done:

Weekly
VisualBoat, davit, winch and falls in a ready condition, no obstructions
TestLifeboat engine run, as the manual and SOLAS require
VisualHooks and release gear: indicators in the correct position, no damage
TestGeneral alarm and battery charging where fitted
Monthly
VisualEquipment inventory against the list in the boat
TestDavit and winch operation as the manual directs, limit switches
VisualFalls, sheaves and lubrication; wear at sheave contact points
RecordFindings and defects against the boat and davit in the PMS

Typical items only; your maker’s manual and SMS set the actual list. For the wider life-saving appliance routine see our lifeboat inspection checklist.

On-load release hook inspection and fall preventer devices

On-load release hooks let the crew release the boat while its weight is still on the falls. That makes them essential in an emergency and dangerous if they release when they should not. Maritime Mutual’s risk bulletin notes that up to 88 different on-load hook designs were approved, and that investigators, including the MAIB, have found human error made worse by complex release systems and poor training, as well as design, installation and maintenance problems.

What to check on the hooks

  • Hook fully reset after every drill, with indicators showing the reset position
  • Release handle secured with its safety pin, and the cable or linkage free and undamaged
  • No corrosion, cracks or wear on the hook, cam and hydrostatic interlock
  • Release gear operated only by people trained on that design
  • Maker’s resetting instructions posted inside the boat

Fall preventer devices (FPDs)

The Bahamas Maritime Authority’s lifeboat safety notice sets out how FPDs may be used:

Master decides when FPDs are used; procedures in the SMSEngineering analysis with a minimum safety factor of sixNo wires or chains: continuous slings or strops onlyExamined before each use; warning notices at each release hatchSynthetic FPDs function-tested at the five-yearly load test
Recent fatal incidents cited by Maritime Mutual
February 2019Two tanker crew lost off the US East Coast when a lifeboat released unexpectedly
June 2019Two fatalities during a lifeboat drill on a drilling rig in the Gulf of Mexico

Every weekly check, hook reset and service report, ready before the surveyor asks

Crew checks done on deck, offline, with service dates and provider reports held against each boat and davit.

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Lifeboat winch maintenance and falls

The winch and falls are where wear accumulates quietly. SOLAS III/20.4, as the Bahamas Maritime Authority summarises it, requires falls to be inspected periodically, with particular attention to the sections that pass through sheaves, and renewed when they have deteriorated or after five years, whichever is earlier.

5 yrs

Renewal limit

Falls renewed at deterioration or five years, whichever comes first.

30 mo

End-for-ending

The old 30-month end-for-ending rule no longer applies, but end-for-ending is still allowed using a correct joining method.

Survey

Inspection timing

A competent person inspects the falls before or at the Safety Equipment Survey.

Single

Rotation resistant

Single falls must be rotation resistant; twin falls need not be if they meet the maker’s specification.

1

Lower the boat or pay out the wire so the fall carries no weight.

2

Clean the wire and check for corrosion, broken wires and deformation.

3

Confirm grease penetration and re-grease to the maker’s instructions.

4

Replace any wire whose strength is in doubt; record the result.

Inspection steps from the Bahamas Maritime Authority’s Marine Notice 82. Winch brakes, limit switches and the gravity lowering function are part of the annual and five-yearly service by the authorised provider.

Annual servicing and the five-yearly lifeboat inspection

The annual and five-yearly work is done by the authorised service provider, but the ship has to prepare for it and check the result. The scope is set in Section 6 of MSC.402(96).

Annual

Thorough examination and operational test

  • Lifeboat, davit, winch and release gear examined
  • Operational tests of launching appliance and release gear
  • Defects reported and repaired before the boat returns to service
  • Report issued by the certified technician
Five-yearly

Overhaul and overload operational test

  • Everything in the annual examination
  • Overhaul of the release gear and launching appliance
  • Overload operational tests of release gear and winch brakes
  • Report attached to the survey records, with RO involvement where the flag requires
No automatic postponement. The Bahamas Maritime Authority notes that SOLAS III/20 has no provision to postpone the five-yearly service and load test. In exceptional cases a flag may allow a short extension, such as up to three months, on application through the RO.

A five-year lifeboat cycle at a glance (illustrative)

Year 1Annual
Year 2Annual
Year 3Annual
Year 4Annual
Year 55-yearly
Weekly and monthly crew checks every year
Falls renewed by year 5 at the latest

LSA servicing records and lifeboat PSC findings

Surveyors, auditors and PSC officers all ask for the same evidence. The Bahamas notice is explicit that missing documents are an ISM non-conformity.

01

Weekly and monthly records

Who checked, what was found, defects raised, following the on-board maintenance instructions.

02

Annual and five-yearly reports

Service provider reports, provider authorisation and technician certificates.

03

Falls records

Annual inspection results, any end-for-ending and renewal dates, verified at survey.

04

Drill records

Launching and manoeuvring drills logged, including drills not carried out and why.

05

Manuals on board

Maker’s instructions for boat, davit, winch and release gear, accessible to the crew.

06

Defect close-out

Defects found at any level, with repairs and dates, so nothing stays open.

For how life-saving appliance findings feed into detention, see our PSC detention deficiencies guide. Lifeboat drills themselves are covered in our SOLAS emergency drill guide.

How Marine Inspection supports lifeboat davit and hook inspections

Marine Inspection keeps one record for each lifeboat, rescue boat and davit: the crew’s weekly and monthly checks, the service provider’s annual and five-yearly reports and the falls history.

Weekly checks ticked on paper and lost
Offline weekly and monthly checklists per boat, with photos of hooks and indicators
Annual service date found at survey
Certificate and service alerts for annual, five-yearly and falls renewal dates
Service report in someone’s inbox
Provider reports attached to the boat’s record with technician certificates
Defect found, then forgotten
Automatic work orders raised from a failed check and tracked to close-out
Crew unsure of the routine
Multi-language crew portal so every rating follows the same checklist
Evidence scattered before a survey
Signed PDF reports for the surveyor, auditor and PSC

For the wider LSA picture see SOLAS compliance; for plans by fleet size see Marine Inspection pricing.

Lifeboat davit inspection: the cycle that keeps the boat launchable

Lifeboat davit inspection works when every level of the cycle is done by the right people and recorded: weekly and monthly checks by a crew who understand their hooks, annual examinations and five-yearly overhauls by an authorised provider, falls inspected and renewed on time, and every defect closed. Do that and the boat goes in the water when it is needed, and the records stand up at survey. Keep the crew checks in a digital logbook so the evidence builds every week.

5
years is the most a set of falls can stay in service

Know the next annual, five-yearly and falls date for every boat on every ship

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Lifeboat davit inspection: frequently asked questions

What is MSC.402(96)?

It is the IMO resolution setting requirements for the maintenance, thorough examination, operational testing, overhaul and repair of lifeboats, rescue boats, fast rescue boats, launching appliances and release gear. Made mandatory through amendments to SOLAS III/3 and III/20, it has applied since 1 January 2020 and defines who may carry out each level of work.

Who can carry out the annual lifeboat inspection?

Certified personnel of the manufacturer or an authorised service provider. Providers are authorised by the flag or its Recognised Organisation for each make and type of equipment. A ship operator may do the annual examination itself only if it is authorised as a service provider. Weekly and monthly checks can be done by the crew under a senior officer.

What happens at the five-yearly lifeboat inspection?

A thorough examination, overhaul of the release gear and launching appliance, overload operational tests and any repairs, carried out by certified personnel of the manufacturer or an authorised service provider. Some flags require a Recognised Organisation surveyor to attend. The Bahamas Maritime Authority notes there is no automatic postponement of the five-yearly service.

How often must lifeboat falls be renewed?

Under SOLAS III/20.4, falls are renewed when they have deteriorated or after five years, whichever is earlier, and inspected periodically with attention to sections passing through sheaves. The old 30-month end-for-ending rule no longer applies, though end-for-ending is still allowed with a correct joining method. Record each inspection, end-for-ending and renewal.

Are fall preventer devices allowed?

Yes, under conditions set by the flag. The Bahamas Maritime Authority, for example, requires the master to decide when they are used, an engineering analysis with a safety factor of at least six, continuous slings or strops rather than wires or chains, examination before each use and warning notices at each release gear hatch.

Why do on-load release hooks cause accidents?

Investigators, including the MAIB, have found human error made worse by complex release systems and inadequate training, such as crews not resetting hooks correctly after drills, along with design, installation and maintenance problems. Operating and maintaining hooks strictly to the manufacturer’s instructions, under senior officers who understand the system, is the main defence.